Technical Data - HYUNDAI G4JP-EG (4G63)


Manufacturer HYUNDAI
G4JP-EG (4G63) - I -
Engine Type G4JP-EG (4G63)
Fuel Supply System I
Note
Cc 1997
Number of Cylinders 4
Bore Ø 85.00
Stroke 88.00
KW 96
Compression 10
KBA No. (Germany) 4114371
Type Mines 905A3C

Technical Information Number Technical Data Information
····Engine Code
Compression--------------
····Compression - Ratio
····Compression - Pressure [bar]
Refs------
····Idle, min.
Exhaust Gas, value-------
····CO Measurement, Idle
····CO2 Measurement, Idle [%]
····HC Measurement, Idle
Oil Pressure-------------
····Status (Operating Mode / Cold Check)
····Idle, min.
····Rated Capacity
Thermostat
····Thermostat, Opening Temperature
Ignition Timing----------
····Ignition System
Ignition - Row-----------
=<>=
General Information - Cylinder Head -------------------------
··Cylinder Head - Number
··Material, Surface
··Unleaded - Design
··Cylinder Head - Height
····New Part
··Height (Min.) - Machined
··warpage (value) - Cylinder Head
····Standard Size
··Cylinder Head Gasket, Markings
Valves----
··Valve Clearance [mm]
····Operating Mode / Cold Check
····Inlet
····Exhaust
··Valve Actuation, Setting
····Inlet / Open (° before TDC)
····Inlet / Closed (° after BDC)
····Exhaust / Open (° before BDC)
····Exhaust / Closed (° after TDC)
··Valve Head Diameter [D]
····Inlet
····Exhaust
··Valves - Length (L)
····Inlet - New Part
····Exhaust - New Part
··Valve stem diameter [d] - Inlet
··Valve stem diameter [d] - Exhaust
··Valve Seat Angle [°]
··Valve Disc, Thickness (t)
····Inlet
····Wear limitation - Inlet
····Exhaust
····Wear limitation - Outlet
··Valve - Protrusion (+/-)
····Fitting Position
Valve Spring-------------
··Fitting Position
··Tolerance - Vertical (s)
··Valve Spring - Length (Load/Empty)
····Wear limitation
··Diameter - Spring, Material
··Capacitive Load => Length 1 [mm]
Valve Guides-------------
··Temperature Range [°C] - Press-out
··Fitted Height
··Valve Guide - Length [mm]
····Inlet
····Exhaust
··Inner Diameter - Standard Size
··Outer Diameter - Standard Size
··Outer Diameter - 1st Oversize
··Outer Diameter - 2nd Oversize
··Outer Diameter - 3rd Oversize
··Bore - Holder, Valve Guides (Standard Size)
··Bore - Holder, Valve Guides (1st Oversize)
··Bore - Holder, Valve Guides (2nd Oversize)
··Bore - Holder, Valve Guides (3rd Oversize)
··Clearance - Valve => Valve Guides
····Inlet
····Wear limitation - Inlet
····Exhaust
····Wear limitation - Outlet
Seal, valve stem---------
Valve seat
··Valve Seat Angle (B)
··Adaptation - Angle (B1)
··Adaptation - Angle (B2)
··Valve Seat - Measurement (A)
··Bore - Holder, Valve Seat (Standard Size)
····Inlet
····Exhaust
··Bore - Holder, Valve Seat (1st Oversize)
····Inlet
····Exhaust
··Bore - Holder, Valve Seat (2nd Oversize)
····Inlet
····Exhaust
··Cylinder Head, Temperature - Press-fitted
··Valve Seat, Temperature - Press-fitted
Valve Actuation---------
··Rocker Arm Shaft, valve train
····Fitting Position
··Diameter - Rocker arm shaft
··Bore - Holder, Rocker Bush (Rocker)
··Clearance, Radial - Rocker
····Wear limitation - Outlet
··Length, Rocker arm shaft
····Inlet
····Exhaust
Camshaft--
··Material
··Camshaft, Code
··Diameter, Bearing Journal - Camshaft (Standard Size)
··Clearance, Radial - Camshaft Bushes
··Clearance, Axial - Camshaft Bushes
····Wear limitation
··Cam Lobe Height (Total)
····Inlet
····Inlet - min.
····Exhaust
····Exhaust - Min.
=<>=
General Information - Engine Block
··Material
··Engine Block - Height
Cylinder Sleeve----------
··Bore
··Bore
····Standard Size
··Measurement - Oval, Bore (Cylinder Sleeve)
··Measurement - Conical
Piston----
··Fitting Position
····Possible - Compression Height
··Diameter - Piston
····Standard Size
····1st Oversize
····2nd Oversize
····3rd Oversize
····4th Oversize
Gudgeon Pin--------------
····Press-fitted (Temperature -C°)
Piston Ring Set----------
··Piston Ring, Groove
··1st Piston Ring, Lock - Clearance (Compression)
····Wear limitation
··2nd Piston Ring, Lock - Clearance (Compression)
····Wear limitation
··Piston Ring, Lock - Clearance (Oil Trap)
····Wear limitation
··1st Piston Ring, Height - Clearance (Compression)
····Wear limitation
··2nd Piston Ring, Height - Clearance (Compression)
····Wear limitation
Connecting Rod-----------
··Fitting Position
··Distance, Centre - Small End Bush / Big End Bearing
··Bore - Holder, Connecting Rod (Small End Bushes)
··Clearance, Radial - Big End Bearing
····Wear limitation
····Wear limitation
··Clearance, Axial - Big End Bearing
··Diameter, Bearing Journal - Connecting Rod
····Standard Size
····1st Undersize
····2nd Undersize
····3rd Undersize
··Bearing Journal, Connecting Rod - Tolerance (Oval)
····Bearing Journal, Connecting Rod - Oval (Max.)
··Bearing Journal, Connecting Rod - Conical (Max.)
Crankshaft
··Material
··Number of bearings
··Centering - Crankshaft (Tolerance)
··Grindable
····Rolling after treatment
··Diameter, Bearing Journal - Crankshaft (Standard Size)
··Diameter, Bearing Journal - Crankshaft (1st Undersize)
··Diameter, Bearing Journal - Crankshaft (2nd Undersize)
··Diameter, Bearing Journal - Crankshaft (3rd Undersize)
··Width, Bearing Journal (Crankshaft)
··Bearing Journal, Crankshaft - Conical (Max.)
··Bearing Journal, Crankshaft - Oval (Max.)
··Clearance - Main Bearing, crankshaft
····2nd Bearing
··Bearing clearance - Axial Bearing
····Wear limitation
Main Bearing scales, crankshaft -----------------------------
··Fitting Position
····Fitting Position
Balance Shaft------------
··Balancer Shaft 1
··Balancer Shaft 2
··Diameter, Bearing Journal - Balancer Shaft (Standard Size)
····1st Bearing
····2nd Bearing
··Clearance, Radial - Balance Shaft
····1st Bearing
····2nd Bearing
··Diameter, Bearing Journal - Balancer Shaft (Standard Size - Rear)
····1st Bearing
····2nd Bearing
··Clearance, Radial - Bearing, balance shaft
····1st Bearing
····2nd Bearing
Cooling System-----------
··Type
Clearance, Axial - Drive gear => Cover
····Wear limitation
··Clearance, Axial - Driven Gear wheel => Cover
····Wear limitation
··Clearance - Drive gear => Housing, Pump
····Wear limitation
··Clearance - Driven Gear wheel => Housing, Pump
····Wear limitation
=<>=
Valve Cover--------------
Cylinder Head Bolts------
····Stage 1
····Stage 2
····Stage 3
····Bolt Length - Max.
Main Bearing Cap, crankshaft --------------------------------
Bearing Cap, connecting rod
Crankshaft
Crankshaft Gear----------
Flywheel--
Driver Plate-------------
Camshaft--
··Adjusting Screw, valve clearance, Lock Screw
Camshaft, Bearing Cap----
Drive gear - Camshaft----
Timing Case--------------
··Timing Belt Tensioner
Alternator
Spark Plug
Water Pump
Oil Pan---
··Oil Drain Plug, oil pan
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